TM-2580B PVC Veneer Vacuum Membrane Laminating Press Machine
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TM-2580B PVC Veneer Vacuum Membrane Laminating Press Machine

Dimension:6400mm*1900mm*2150mm
Actual power consumption:about 6kw
weight:11T
worktable size:2300mm*1100mm*

Quantity:
  • TM2580B
  • ZHT

PVC Veneer Vacuum Membrane Laminating Press Machine

PVC Veneer Vacuum Membrane Laminating Press Machine


Introduction

     It is used to work various high-profile PVC, hot transfer and single veneer

All kinds of PVC workpieces processed by this machine stick firmly, do not bounce off the edge.Line of groove is clear and in place.


Feature

The operating system adopts imported brand PLC control, which is convenient to control, advanced technology and high automation.

Household electrical appliances used in electrical system contactor use imported components, low fault rate.

The main engine of the hydraulic system USES Taiwan system, the motor and the oil pump USES Taiwan KOMPASS, the hydraulic system principle is the board type interpolation, the international advanced structure, the fault rate is low, the large flow, the pressure is rapid, effectively improves the production efficiency.

Equipment is added wrinkle resistant PVC, greatly improve the yield of the product, higher than that of normal pressure yield of 15-20 ℅.


Technical parameter

                                                                                                                                                                             

Dimensions
6400mm*1900mm*2150mm
Bed dimension
2300mm*1100mm(inner diameter)
Maximum machining height
50mm
Rated  working  pressure
positive  pressure ≤0.4Mpa negative  pressure≥-0.095Mpa
Total power
23KW
Actual power consumption
About 6KW
Total weight 
11T    


Upgrade improvements

 

The walking guide is made in Taiwan, and the workbench walks more smoothly.

 

The racks are all sandblasted to enhance corrosion resistance.

 

The lifting balance system is easy to adjust, and the rise and fall are more stable.

 

Hydraulic system oil port improvement and maintenance is more convenient.

 

The aluminum frame is processed by one body, and no weld seam increases the strength.

 

 

TM2580B图 

 

Component display

IMG_20181106_102131       IMG_20181106_102338

Electric component                       Air tank

IMG_20181106_102204       IMG_20181106_102401

Host housing                           Frame

 

List of main disc components (main panel length 1250mm, width 500mm)

No

Name  

Model

Quantity

(unit)

Manufacturer

1

residual current operated circuit breaker

DZ15LE-1004901

1

Chint

2

Current Transformer

BH-0.66

3

Chint

3

low voltage fuse base(insurance)

6A fuse link

RT18-32 

R015

5

5

Chint

4

Control Transformer

BK-50VA(380-220V)

1

Chint

5

phase-phase sequence protection relay

XJ3-G

1

Chint

6

plug-in relay (single open and single closed)

Base socket

RXM2LB2P7

RXMZEM2C

13

13

Schneider

7

plastic case circuit breaker

DZ108-20(5-8A)

DZ108-20(5-3.2A)

1

1

Chint

8

miniature circuit breaker

DZ47-60

4

Chint

9

0910 Series AC Contactor

LC|E0910M5N

3

Schneider

10

2510 Series AC Contactor

LC|E2510M5N

5

Schneider

11

24V power supply

S-100-24

1

Chint

12

PLC host

VBO-32MR

1

Vigor

13

PLC expansion slot

VB-8YR

1

Vigor

14

PLC display

HITECH

1

Schneider

15

E310 Series Inverter

E318-402-H3

1

Vigor

16

terminal block

terminal block

TD-20A

TB-4504

71

10

Chint

17

trunking

500mm

890mm

2

4

Chint

List of panel components (length 450mm, width 385mm)

1

Thermostat

HMT7

4

TaiWan

2

voltmeter

82L1

1

Chint

3

ammeter

85L1

3

Chint

4

green button

XB2-BA35

1

Schneider

5

red button

XB2-BD25

1

Schneider

6

single open button (single file)

XB2-BD25

6

Schneider

7

Emergency stop

XB2-BS545

1

Schneider


 

 

Equipment maintenance

 

every 3-6 months, the vacuum pump changes oil once, and the filter is cleaned every 15 working days;

 

How it works

 

This machine adopts human-computer interface, easy to understand and operate, automatic double-station machine

Preheating equipment

Put product on the workbench

Pull the PVC membrane and cover cabinet door

Cutting membrane

Enter the machine

The membrane floating up and heating

Vacuum plus negative pressure plus positive pressure

Release of positive and negative pressure

Unloading hydraulic

Drop workbench

Workbench out

Flipped board sucking sample up

Cut membrane

Work end

This process is done automatically by one click

 

 

Silicone plate life

 

The silicone plate is imported from Korea and can be used for 3-4 months (about 1000 hours) and can be repaired. (This accessory is not covered by the warranty)

 

Differences from other machine

 

1. Low energy consumption: The press adopts nano heating mode, which has heat conduction heating and infrared radiation heating at the same time. The heating power per hour is about 10KW, which saves half of the electricity cost compared with other manufacturers. And the heating is even and reliable.

2, work efficiency: high yield of coated workpieces, fast work cycle, short cycle, a film finished product process is about 3 minutes and a half.

3, reduce labor costs: the machine operators always need 3-4 people, is one-half of the peer equipment. There are 2 people in the table, 1 person in the station (1 person can be borrowed from the table), 1 person in the trimming position; 6 people in the same position, 2 people in the table, 1 person in the station, pull The film position is 2 people, and the trimming position is 1 person.

4, large capacity: standard operation 350-400 flat / day, peers are 320-360 flat / day; non-standard operation 230-270 flat / day, peers are 200-240 flat / day.

5. The lifting of the top block is faster: the top block can realize the locking of the corresponding height due to the principle of gravity action, and the operation is simple and practical. There is no scanning mechanism, which saves the workpiece from entering the press preparation time, the work cycle is shorter, and the work efficiency is higher.

6. The top block connection does not fall: the connection between the top block and the bottom plate is locked by an aluminum sleeve, which not only increases the strength of the aluminum plate, but also prevents the top block from being taken out when flipping and sucking, thereby prolonging the service life of the bottom plate.

7. Cover protection and safety: The equipment cover is beautiful in appearance and designed by professional industrial designers. The corresponding parts are also equipped with protective nets to achieve double protection.

8. Air film pressure: The equipment has two modes: air film pressure and silica gel film pressure. Users can choose the membrane pressure method at will. The choice is flexible and convenient, greatly improving the service life of the silicone membrane and saving the operating cost of the plant.

9. Fast suction speed: The vacuum pumping speed of the suction pump is 200 cubic meters per hour, the pumping speed is fast, and the pumping time is short.

10. High-quality oil cylinder: 8 cylinders of press, cylinder diameter is 180, Rexroth quality cylinder, greatly reducing the probability of oil leakage, improving the stability of the equipment, the jacking pressure is relatively abundant, and it is not easy to leak when charging positive pressure. After a few years of use, the base plate may undergo some deformation, and after the lifting pressure of the cylinder is raised, the press can continue to be used, which prolongs the service life of the press.

11. High yield: Since the photoelectric scanning mechanism is not required, there is no possibility that the yield of the workpiece is greatly reduced.

Tool List

Name

Unit

Quantity

1. spanner12×14

bundle

1

2. Hexagon spanner

set

1

3. Phillips screwdriver

bundle

1

4. slot type screwdriver

bundle

1

5.  pvc bracket

set

2

6.  pvc branch

stick

2

7. fuse

stick

2

8. spanner17×19

bundle

1

9. O-ring

pcs

5

10.compound gasket

pcs

5

11. Limit switch

pcs

1pcs entry table 1pcs workbench out

12. ScrewsM8*30

pcs

12

13. Nuts M8*30

pcs

12

14. ScrewsM6*30

pcs

10

15. Nuts M6*30

pcs

10

 

                                                                                                                                                                                                 

Warranty

1. In order to ensure that the demander can use the equipment normally, the warranty period is one year, except for consumables (pressure buckle, gas strut). The supplier will provide free warranty service during the warranty period, non warranty period provide free consultation and troubleshooting for repair, maintenance. The warranty period is calculated from the day when the equipment is shipped.

2. The warranty does not include: damage caused by man-made and natural disasters. (such as fire, flood, earthquake)

3. If the equipment occurs error, The supplier shall provide free qualified parts and maintenance during the warranty period; outside the warranty period, the supplier shall provide the demand at a preferential price for a long time. The cost incurred by the supplier for maintenance shall be settled by both parties through negotiation

4. The supplier shall send technicians to the demander to install and debug the equipment, and train the demander's personnel in practical operation, processing and maintenance  

 

                                                                                                                                                                                                                                                                                                                                                                                                                                                                       




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Add : Srecial vehicle base Industrial part Liao ning Province
Phone : +86-024-31876499
E-mail : info@zhtmac.com
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    Add : Srecial vehicle base Industrial part Liao ning Province
    Phone : +86-13166797961
    E-mail : info@zhtmac.com

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