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MBF-1300 PUR (Production Line)
ZHT
It has a high degree of automation, with an automatic cutting-off function and an optional automatic loading and unloading device, which can reduce labor and save costs.
The whole body of the machine is welded by national standard square steel and steel plates. After aging treatment, it is processed as a whole by a gantry milling machine, with high precision; the surface of the machine body is treated with sandblasting for rust removal; the frame is painted, and the guard plate is treated with electrostatic spraying.
The fan dust removal device and the blowing device can blow off some of the more difficult-to-handle dust on the surface of the profile. The blowing device is connected in a universal way, and the blowing angle can be adjusted according to the actual working conditions.
The transmission method is worm and worm wheel mechanism.
F e a t u r e s
Improve production efficiency: The automatic loading and unloading device can achieve continuous and efficient production, greatly shortening the production cycle.
Reduce labor intensity: It reduces manual operations, reduces the labor intensity of workers, and improves the safety of work.
Improve product quality: The automatic loading and unloading device can achieve precise positioning and operations, reducing the impact of human factors on product quality.
High flexibility: It can be customized and adjusted according to different production requirements to adapt to different workpieces and production environments.
Technical Parameters
Dimensions | 22750mm * 3900mm * 2600mm 29430mm * 4550mm * 2690 (Equipped with automatic loading and unloading devices) |
Width of film covering material |
≤1200mm |
Maximum processing height |
50mm |
Glue application amount | The amount of PVC glue used per square meter is about 8 - 12g |
Feeding speed | 8 - 10m/min |
Total power | 80kw |
Weight of the whole machine |
11 tons |
Technical parameters of hot melt adhesive machine system
The control operation screen adopts a touch screen and is configured with a simple diagram of the equipment process, allowing clear observation of the equipment's operation status; it adopts PLC control and integrates the functions of the glue machine equipment into the PLC. The equipment is equipped with a jog forward and backward switch, and the debugging operation is simple and convenient.
The glue machine adopts a heating form of a pressure plate; the heating temperature is controllable; the heating has an alarm function.
PUR glue supply control method: The inverter drives a speed-regulated AC motor to drive a gear pump for glue supply; the maximum speed of the motor: 125, the maximum glue supply amount of the PUR glue machine: 200kg/H.
The hot melt adhesive machine adopts a light-touch button operation, and the human-machine operation interface is simple and friendly, without the need for complex training.
Automatic loading and unloading devices (optional)
Main components:
Grabbing mechanism: Consists of a mechanical arm, fixtures, etc., and is used to accurately grab workpieces. The mechanical arm can move according to preset programs and paths, and the fixtures can be adjusted according to the shape and size of the workpieces to ensure a firm grip on the workpieces.
Conveying mechanism: Responsible for conveying workpieces from one position to a specified position.
Control system: It is the core part of the automatic loading and unloading device and is responsible for controlling the operation of the entire device. The control system consists of a programmable logic controller (PLC), sensors, actuators, etc. Through programming, automated control of the device is achieved, including operations such as grabbing, conveying, and positioning.
Advantages
Improve production efficiency: The automatic loading and unloading device can achieve continuous and efficient production, greatly shortening the production cycle.
Reduce labor intensity: It reduces manual operations, reduces the labor intensity of workers, and improves the safety of work.
Improve product quality: The automatic loading and unloading device can achieve precise positioning and operations, reducing the impact of human factors on product quality.
High flexibility: It can be customized and adjusted according to different production requirements to adapt to different workpieces and production environments.
After-sales services and Maintenance
After-sales services
In order to ensure that the buyer can use the equipment normally, the warranty period is one year, excluding consumables (silicone plate, rubber strip). During the warranty period, the supplier will repair the equipment free of charge, and outside the warranty period, it will provide customers with free maintenance, maintenance, and fault consultation and troubleshooting. The warranty period starts from the date the device leaves the factory.
If the equipment fails, the supplier shall promptly remove the fault after receiving the notice from the buyer, and provide corresponding qualified parts and repairs free of charge during the warranty period; outside the warranty period, the supplier shall provide the buyer with the required related products spare parts at a preferential price for a long time, the cost incurred for maintenance shall be settled through negotiation by both parties.
Technicians are responsible for guiding the installation and commissioning of the purchaser's equipment, and training the purchaser's personnel in operation, processing, repair, and maintenance.
Warranty does not cover: damage caused by man-made and natural disasters. (such as fire, flood, earthquake)
Maintenance
Equipment maintenance
The oil of the vacuum pump is changed every 3-6 months, and the filter is cleaned every 15 working days;
Silicone plate
The silicone plate is imported with original packaging, the normal use time is 3-4 months (about 1000 hours), and it can be repaired.
It has a high degree of automation, with an automatic cutting-off function and an optional automatic loading and unloading device, which can reduce labor and save costs.
The whole body of the machine is welded by national standard square steel and steel plates. After aging treatment, it is processed as a whole by a gantry milling machine, with high precision; the surface of the machine body is treated with sandblasting for rust removal; the frame is painted, and the guard plate is treated with electrostatic spraying.
The fan dust removal device and the blowing device can blow off some of the more difficult-to-handle dust on the surface of the profile. The blowing device is connected in a universal way, and the blowing angle can be adjusted according to the actual working conditions.
The transmission method is worm and worm wheel mechanism.
F e a t u r e s
Improve production efficiency: The automatic loading and unloading device can achieve continuous and efficient production, greatly shortening the production cycle.
Reduce labor intensity: It reduces manual operations, reduces the labor intensity of workers, and improves the safety of work.
Improve product quality: The automatic loading and unloading device can achieve precise positioning and operations, reducing the impact of human factors on product quality.
High flexibility: It can be customized and adjusted according to different production requirements to adapt to different workpieces and production environments.
Technical Parameters
Dimensions | 22750mm * 3900mm * 2600mm 29430mm * 4550mm * 2690 (Equipped with automatic loading and unloading devices) |
Width of film covering material |
≤1200mm |
Maximum processing height |
50mm |
Glue application amount | The amount of PVC glue used per square meter is about 8 - 12g |
Feeding speed | 8 - 10m/min |
Total power | 80kw |
Weight of the whole machine |
11 tons |
Technical parameters of hot melt adhesive machine system
The control operation screen adopts a touch screen and is configured with a simple diagram of the equipment process, allowing clear observation of the equipment's operation status; it adopts PLC control and integrates the functions of the glue machine equipment into the PLC. The equipment is equipped with a jog forward and backward switch, and the debugging operation is simple and convenient.
The glue machine adopts a heating form of a pressure plate; the heating temperature is controllable; the heating has an alarm function.
PUR glue supply control method: The inverter drives a speed-regulated AC motor to drive a gear pump for glue supply; the maximum speed of the motor: 125, the maximum glue supply amount of the PUR glue machine: 200kg/H.
The hot melt adhesive machine adopts a light-touch button operation, and the human-machine operation interface is simple and friendly, without the need for complex training.
Automatic loading and unloading devices (optional)
Main components:
Grabbing mechanism: Consists of a mechanical arm, fixtures, etc., and is used to accurately grab workpieces. The mechanical arm can move according to preset programs and paths, and the fixtures can be adjusted according to the shape and size of the workpieces to ensure a firm grip on the workpieces.
Conveying mechanism: Responsible for conveying workpieces from one position to a specified position.
Control system: It is the core part of the automatic loading and unloading device and is responsible for controlling the operation of the entire device. The control system consists of a programmable logic controller (PLC), sensors, actuators, etc. Through programming, automated control of the device is achieved, including operations such as grabbing, conveying, and positioning.
Advantages
Improve production efficiency: The automatic loading and unloading device can achieve continuous and efficient production, greatly shortening the production cycle.
Reduce labor intensity: It reduces manual operations, reduces the labor intensity of workers, and improves the safety of work.
Improve product quality: The automatic loading and unloading device can achieve precise positioning and operations, reducing the impact of human factors on product quality.
High flexibility: It can be customized and adjusted according to different production requirements to adapt to different workpieces and production environments.
After-sales services and Maintenance
After-sales services
In order to ensure that the buyer can use the equipment normally, the warranty period is one year, excluding consumables (silicone plate, rubber strip). During the warranty period, the supplier will repair the equipment free of charge, and outside the warranty period, it will provide customers with free maintenance, maintenance, and fault consultation and troubleshooting. The warranty period starts from the date the device leaves the factory.
If the equipment fails, the supplier shall promptly remove the fault after receiving the notice from the buyer, and provide corresponding qualified parts and repairs free of charge during the warranty period; outside the warranty period, the supplier shall provide the buyer with the required related products spare parts at a preferential price for a long time, the cost incurred for maintenance shall be settled through negotiation by both parties.
Technicians are responsible for guiding the installation and commissioning of the purchaser's equipment, and training the purchaser's personnel in operation, processing, repair, and maintenance.
Warranty does not cover: damage caused by man-made and natural disasters. (such as fire, flood, earthquake)
Maintenance
Equipment maintenance
The oil of the vacuum pump is changed every 3-6 months, and the filter is cleaned every 15 working days;
Silicone plate
The silicone plate is imported with original packaging, the normal use time is 3-4 months (about 1000 hours), and it can be repaired.
