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TM3000P Membrane Press With Automatic Pin Support System
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TM3000P Membrane Press With Automatic Pin Support System

Dimensions 13800mm(11800mm)×5200mm×2820mm.(Overall occupied space)
Bed dimension 3000mm*(2560mm)*1270mm
Maximum machining height 80mm
Rated working pressure positive pressure≤0.6Mpa negative pressure≥-0.095Mpa
Total power 43Kw
Actual power consumption 18Kw
Total weight 24 T
Voltage Three-phase 380 v

Quantity:
  • TM3000P
  • ZHT

  

automatic vacuum membrane press pin support systemVacuum Membrane Press with Automatic Pin Support System TM3000P


Specification


Feature:

1. Fast speed:

The working period of ordinary workpiece is less than 2 minutes after it enters the main machine, which is 2-4 times of the efficiency of common positive and negative pressure membrane pressure equipment.

2. Good effect:

The product processed by common film has clear groove, no open side, bubbling, no color difference, and high light working surface has strong adhesion, and the effect reaches the international leading level.

3. Low energy consumption:

The total power of the machine is 43KW, which is one half of that of the peer equipment;The main heating starting power is 18KW, and the average power consumption is 13KW/h.

4. High configuration:

The key part of the machine adopts original parts from Germany, Japan and Taiwan, which is high configuration and stable performance.

5. High working efficiency:

The whole machine adopts automatic top block. Compared with other domestic manufacturers, it saves the technological process of making the pad, saves the cost of process raw materials, saves the scanning sequence of the pad of the equipment, saves the time of laminating process, greatly improves the working efficiency and reduces the labor cost.

6. High degree of automation:

The machine is equipped with automatic fabric selection tilting rack, automatic film cutting device, automatic gasket device, laminating device of pressing machine, pallet lifting device and finished product rollover collection device, etc., with high degree of automation, smooth and close process and one-stop film-covering process production.The height of the top block can be selected 12, 15 and 18 mm, solving the phenomenon that the high-light sample block is not in place.


Technical parameter


Dimensions

13800mm(11800mm)×5200mm×2820mm.(Overall occupied space)

Bed dimension

3000mm*(2560mm)*1270mm

Maximum machining height

80mm

Rated working pressure

positive pressure≤0.6Mpa negative pressure≥-0.095Mpa

Total power

43Kw

Actual power consumption

18Kw

Total weight

24 T

Voltage

Three-phase 380 v

 

 Hardware Configuration 

 

Frame

Cut the whole steel plate

Number of cylinders

8

Cylinder diameter

180mm

Cylinder structure

solid

Cylinder stroke

200mm

Hydraulic system

Taiwan

Heating system

Electric heating (nanotechnology)

Vacuum pump (import)

SV100

Relay (import)

Schneider


Upgrade improvements

 

The walking guide is made in Taiwan, and the workbench walks more smoothly.

 

The racks are all sandblasted to enhance corrosion resistance.

 

The lifting balance system is easy to adjust, and the rise and fall are more stable.

 

Hydraulic system oil port improvement and maintenance is more convenient.

 

The aluminum frame is processed by one body, and no weld seam increases the strength.

 

 

Automatic vacuum press machine supplier 

 

Component display


IMG_20181106_102131           air tank

Electric component                                                             Air tank


                                      host housing           Frame

                        Host housing                                                                 Frame   


 vacuum pump           whole steel frame

vacuum pump                                           whole steel frame


Automatic thimble           stable package

                                                                                      automatic thimble                                    stable thimble


Electrical component list


List of main disc components (main panel length 1250mm, width 500mm)

No

Name  

Model

Quantity

(unit)

Manufacturer

1

residual current operated circuit breaker

DZ15LE-1004901

1

Chint

2

Current Transformer

BH-0.66

3

Chint

3

low voltage fuse base(insurance)

6A fuse link

RT18-32 

R015

5

5

Chint

4

Control Transformer

BK-50VA(380-220V)

1

Chint

5

phase-phase sequence protection relay

XJ3-G

1

Chint

6

plug-in relay (single open and single closed)

Base socket

RXM2LB2P7

RXMZEM2C

13

13

Schneider

7

plastic case circuit breaker

DZ108-20(5-8A)

DZ108-20(5-3.2A)

1

1

Chint

8

miniature circuit breaker

DZ47-60

4

Chint

9

0910 Series AC Contactor

LC|E0910M5N

3

Schneider

10

2510 Series AC Contactor

LC|E2510M5N

5

Schneider

11

24V power supply

S-100-24

1

Chint

12

PLC host

VBO-32MR

1

Vigor

13

PLC expansion slot

VB-8YR

1

Vigor

14

PLC display

HITECH

1

Schneider

15

E310 Series Inverter

E318-402-H3

1

Vigor

16

terminal block

terminal block

TD-20A

TB-4504

71

10

Chint

17

trunking

500mm

890mm

2

4

Chint

List of panel components (length 450mm, width 385mm)

1

Thermostat

HMT7

4

TaiWan

2

voltmeter

82L1

1

Chint

3

ammeter

85L1

3

Chint

4

green button

XB2-BA35

1

Schneider

5

red button

XB2-BD25

1

Schneider

6

single open button (single file)

XB2-BD25

6

Schneider

7

Emergency stop

XB2-BS545

1

Schneider


 Equipment maintenance

 

every 3-6 months, the vacuum pump changes oil once, and the filter is cleaned every 15 working days;

 

How it works

 

This machine adopts human-computer interface, easy to understand and operate, automatic double-station machine

v Preheating equipment

Put product on the workbench

Pull the PVC membrane and cover cabinet door

Cutting membrane

Enter the machine

The membrane floating up and heating

Vacuum plus negative pressure 

Release of negative pressure

Unloading hydraulic

Drop workbench

Workbench out

Cut membrane

Work end


 

 

Silicone plate life

 

The silicone plate is imported from Korea and can be used for 3-4 months (about 1000 hours) and can be repaired. (This accessory is not covered by the warranty)

 

Differences from other machine

 

1. Low energy consumption: The press adopts nano heating mode, which has heat conduction heating and infrared radiation heating at the same time. The heating power per hour is about 10KW, which saves half of the electricity cost compared with other manufacturers. And the heating is even and reliable.

2, work efficiency: high yield of coated workpieces, fast work cycle, short cycle, a film finished product process is about 3 minutes and a half.

3, reduce labor costs: the machine operators always need 3-4 people, is one-half of the peer equipment. There are 2 people in the table, 1 person in the station (1 person can be borrowed from the table), 1 person in the trimming position; 6 people in the same position, 2 people in the table, 1 person in the station, pull The film position is 2 people, and the trimming position is 1 person.

4, large capacity: standard operation 350-400 flat / day, peers are 320-360 flat / day; non-standard operation 230-270 flat / day, peers are 200-240 flat / day.

5. The lifting of the top block is faster: the top block can realize the locking of the corresponding height due to the principle of gravity action, and the operation is simple and practical. There is no scanning mechanism, which saves the workpiece from entering the press preparation time, the work cycle is shorter, and the work efficiency is higher.

6. The top block connection does not fall: the connection between the top block and the bottom plate is locked by an aluminum sleeve, which not only increases the strength of the aluminum plate, but also prevents the top block from being taken out when flipping and sucking, thereby prolonging the service life of the bottom plate.

7. Cover protection and safety: The equipment cover is beautiful in appearance and designed by professional industrial designers. The corresponding parts are also equipped with protective nets to achieve double protection.

8. Air film pressure: The equipment has two modes: air film pressure and silica gel film pressure. Users can choose the membrane pressure method at will. The choice is flexible and convenient, greatly improving the service life of the silicone membrane and saving the operating cost of the plant.

9. Fast suction speed: The vacuum pumping speed of the suction pump is 200 cubic meters per hour, the pumping speed is fast, and the pumping time is short.

10. High-quality oil cylinder: 8 cylinders of press, cylinder diameter is 180, Rexroth quality cylinder, greatly reducing the probability of oil leakage, improving the stability of the equipment, the jacking pressure is relatively abundant, and it is not easy to leak when charging positive pressure. After a few years of use, the base plate may undergo some deformation, and after the lifting pressure of the cylinder is raised, the press can continue to be used, which prolongs the service life of the press.

11. High yield: Since the photoelectric scanning mechanism is not required, there is no possibility that the yield of the workpiece is greatly reduced.


Tool List

Name

Unit

Quantity

1. spanner12×14

bundle

1

2. Hexagon spanner

set

1

3. Phillips screwdriver

bundle

1

4. slot type screwdriver

bundle

1

5.  pvc bracket

set

2

6.  pvc branch

stick

2

7. fuse

stick

2

8. spanner17×19

bundle

1

9. O-ring

pcs

5

10.compound gasket

pcs

5

11. Limit switch

pcs

1pcs entry table 1pcs workbench out

12. ScrewsM8*30

pcs

12

13. Nuts M8*30

pcs

12

14. ScrewsM6*30

pcs

10

15. Nuts M6*30

pcs

10

 

 

Quality and Service are most important things for us

If you have any problem,please let us know


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SHENYANG ZHANHONGTU MACHINERY EQUIPMENT

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    Add : Srecial vehicle base Industrial part Liao ning Province
    Phone : +86-024-31876499
    E-mail : info@zhtmac.com

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